Case Study

BMW Dealership

Coffee Genius Bar and Suspended Metal Lattice Ceiling Detail

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Project Snapshot

Client: BMW
Location: BMW Dealership Minnetonka, MN
Sector: Commercial
Scope: Fabricated items: panels, grilles, gates, etc
Timeline: September 2023 – February 2024
Materials: 1/2″ aluminum and 1/4″ aluminum plate
Architect/GC: Baker Associates | RJM Construction

The Ask

Baker Associates and RJM Construction needed a cost-effective architectural metal solution for two high-visibility areas, a coffee bar feature and a suspended ceiling element, after all prior bids exceeded budget.

They requested a minimalist, deconstructed aesthetic using thin metal strips with no horizontal reinforcement, posing a structural challenge. Additionally, for the ceiling panels, they required concealed joints visible only from above, requiring precise engineering coordination.

We adapted one of our existing Signature designs to meet both the visual and structural demands, collaborating closely with the architect, designer, and contractor to ensure feasibility and seamless integration.

Our Role

Mod Metal fabricated and delivered shaped, powder-coated metal panels for a coffee bar room divider (Phase I) and a suspended lattice ceiling (Phase II). All 41 components were precision-cut to form a rhythmic design derived from our Transit pattern.

Phase I required structural analysis to eliminate horizontal supports, while Phase II involved ceiling panels suspended with concealed joints and no visible welds from below. Installation demanded precise alignment of butt joints and varied panel lengths to preserve the design flow.

Weekly coordination with the project team at RJM Construction ensured accuracy at every stage. What set this project apart was its high technical complexity, carefully engineered to appear effortless.

Why It Matters

This project highlights Mod Metal’s expertise in engineering complex, visually refined metal solutions that balance aesthetic ambition with structural and budgetary constraints.

Key Features

  • Quantity 22 3″ W x 7′-6″ H individual panels, powder coated white with screws and screw holes in 1/2” aluminum for Coffee Bar
  • Quantity 19 1/4″ 5052 Aluminum Plate. 20 flat head screws, 3 per piece, countersunk holes w/ color matched hardware. Butt joints on parts longer than 119″ Length

  • Weights, fasteners and all attachments determined by engineer, Modern Metal Project Manager, and Construction company

  • Weekly meetings with Mod Metal, Contractor and Architect.
  • All pieces delivered on time, with screw holes and screws ready for easy installation. 


“RJMs experience working with Modern Metal was great. The Modern Metal team was very involved and responsive especially when it came to problem solving and changes with design to meet budget and  constructability requirements.”

Juan Lopez, Project Manager RJM Construction